2025-12-19 20:00:36
As the saying goes — when life gives you lemons, you make lemonade. When life gives you a two-ton surplus industrial robot arm, if you’re [Brian Brocken], you apparently make a massive 3D printer.
The arm in question is an ABB IRB6400, a serious machine that can sling 100 to 200 kilograms depending on configuration. Compared to that, the beefiest 3D printhead is effectively weightless, and the Creality Sprite unit he’s using isn’t all that beefy. Getting the new hardware attached uses (ironically) a 3D printed mount, which is an easy enough hack. The hard work, as you might imagine, is in software.
As it turns out, there’s no profile in Klipper for this bad boy. It’s 26-year-old controller doesn’t even speak G-code, requiring [Brian] to feed the arm controller the “ABB RAPID” dialect it expects line-by-line, while simultaneously feeding G-code to the RAMPS board controlling the extruder. If you happen to have the same arm, he’s selling the software that does this. Getting that synchronized reliably was the biggest challenge [Brian] faced. Unfortunately that means things are slowed down compared to what the arm would otherwise be able to do, with a lot of stop-and-start on complex models, which compromises print quality. Check the build page above for more pictures, or the video embedded below.
[Brian] hopes to fix that by making better use of the ABB arm’s controller, since it does have enough memory for a small buffer, if not a full print. Still, even if it’s rough right now, it does print, which is not something the engineers at ABB probably ever planned for back before Y2K. [Brian]’s last use of the arm, carving a DeLorean out of styrofoam, might be closer to the original design brief.
Usually we see people using 3D printers to build robot arms, so this is a nice inversion, though not the first.
2025-12-19 17:00:42
Typically, lamps provide a stationary source of light to illuminate a given area and help us see what we’re doing. However, they can also be a little more artistic and eye-catching, like this windmill lamp from [Huy Vector].
It’s somewhat of a charming desk toy, constructed out of copper wire soldered into the form of a traditional windmill. At its base, lives a simple motor speed controller, while up top, a brushed DC gearmotor is responsible for turning the blades. As you might imagine, it’s a little tricky to get power to flow to the LED filaments installed on those blades while they happen to be rotating. That’s where the build gets tricky, using the output shaft of the motor’s gear drive and a custom slip ring to pass power to the LEDs. That power comes courtesy of a pair of 16340 lithium-ion cells, which can be juiced up with the aid of a USB-C charger board.
It’s an elegant build, and rather charming to watch in motion to boot. We love a good lamp build here at Hackaday, particularly when they’re aesthetically beautiful.
2025-12-19 14:00:15
We’ve often said that some technological advancements seemed like alien technology for their time. Sometimes we look back and think something would be easy until we realize they didn’t have the tools we have today. One of the biggest examples of this is how, in the 1950s, engineers created a color image that still plays on a black-and-white set, with the color sets also able to receive the old signals. [Electromagnetic Videos] tells the tale. The video below simulates various video artifacts, so you not only learn about the details of NTSC video, but also see some of the discussed effects in real time.
Creating a black-and-white signal was already a big deal, with the video and sync presented in an analog AM signal with the sound superimposed with FM. People had demonstrated color earlier, but it wasn’t practical for several reasons. Sending, for example, separate red, blue, and green signals would require wider channels and more complex receivers, and would be incompatible with older sets.
The trick, at least for the NTSC standard, was to add a roughly 3.58 MHz sine wave and use its phase to identify color. The amplitude of the sine wave gave the color’s brightness. The video explains why it is not exactly 3.58 MHz but 3.579545 MHz. This made it nearly invisible on older TVs, and new black-and-white sets incorporate a trap to filter that frequency out anyway. So you can identify any color by providing a phase angle and amplitude.
The final part of the puzzle is to filter the color signal, which makes it appear fuzzy, while retaining the sharp black-and-white image that your eye processes as a perfectly good image. If you can make the black-and-white signal line up with the color signal, you get a nice image. In older sets, this was done with a short delay line, although newer TVs used comb filters. Some TV systems, like PAL, relied on longer delays and had correspondingly beefier delay lines.
There are plenty of more details. Watch the video. We love how, back then, engineers worried about backward compatibility. Like stereo records, for example. Even though NTSC (sometimes jokingly called “never twice the same color”) has been dead for a while, we still like to look back at it.
2025-12-19 11:00:07
It seems like a fair assessment to state that the many ‘AI’ features that Microsoft added to Windows 11 are at least somewhat controversial. Unsurprisingly, this has led many to wonder about disabling or outright removing these features, with [zoicware]’s ‘Remove Windows AI’ project on GitHub trying to automate this process as much as reasonably possible.
All you need to use it is your Windows 11-afflicted system running at least 25H2 and the PowerShell script. The script is naturally run with Administrator privileges as it has to do some manipulating of the Windows Registry and prevent Windows Update from undoing many of the changes. There is also a GUI for those who prefer to just flick a few switches in a UI instead of running console commands.
Among the things that can be disabled automatically are the disabling of Copilot, Recall, AI Actions, and other integrations in applications like Edge, Paint, etc. The reinstallation of removed packages is inhibited by a custom package. For the ‘features’ that cannot be disabled automatically, there is a list of where to toggle those to ‘off’.
Naturally, since Windows 11 is a moving target, it can be rough to keep a script like this up to date, but it seems to be a good start at least for anyone who finds themselves stuck on Windows 11 with no love for Microsoft’s ‘AI’ adventures. For the other features, there are also Winaero Tweaker and Open-Shell, with the latter in particular bringing back the much more usable Windows 2000-style start menu, free of ads and other nonsense.
2025-12-19 08:00:56
The theory behind hydropower is very simple: water obeys gravity and imparts the gained kinetic energy onto a turbine, which subsequently drives a generator. The devil here is, of course, in all the details, as [FarmCraft101] on YouTube is in the process of finding out as he adds a small hydro plant to his farm dam. After previously doing all the digging and laying of pipe, in this installment, the goal is to build and test the turbine and generator section so that it can be installed.
The turbine section is 3D-printed and slides onto the metal shaft, which then protrudes from the back where it connects to a 230VAC, three-phase generator. This keeps it quite modular and easy to maintain, which, as it turns out, is a very good idea. After a lot of time spent on the lathe, cutting metal, and tapping threads, the assembled bulk of the system is finally installed for its first test run.
After all that work, the good news is that the 3D-printed turbine seems to work fine and holds up, producing a solid 440 RPM. This put it over the predicted 300 RPM, but that’s where the good news ends. Although the generator produces 28 watts, it’s officially rated for 3 kW at 300 RPM. Obviously, with the small size of this AliExpress-special, the expectation was closer to 750 watts, so that required a bit of investigation. As it turns out, at 300 RPM it only produces 9 watts, so obviously the generator was a dud despite cashing out $230 for it.
Hopefully, all it takes to fix this is to order a new generator to get this hydropower setup up and running. Fortunately, it seems that he’ll be getting his money back from the dud generator, so hopefully in the next video we’ll see the system cranking out something closer to a kilowatt of power.
2025-12-19 05:00:00
These days, you get a fantastic camera with the purchase of just about any modern smartphone. [Abe] missed some of the charm of earlier, lower-quality digital cameras, though, and wanted to recreate that experience. The way forward was obvious. He built a nostalgic digital video camera from scratch!
[Abe] figured he could build the entire project around analog gear, and then simply find a way to store the video digitally, thus creating the effect he was looking for. To that end, the build is based around a small analog video camera that’s intended for use with FPV drones. It runs on 5 to 20 volts and outputs a simple composite video signal. This makes it easy to display its output on a small LCD screen, originally intended to be used with an automotive reversing camera. These were both paired with a mini video recorder module from RunCam, which can capture composite video and store it on a microSD card in 640 x 480 resolution.
These parts were quickly lashed together, with the camera sending its output to the RunCam video recorder module, which then passed it on to the screen. Everything worked as expected, so [Abe] moved on to implementing an on-screen display using the MAX7456 chip, which is built specifically for this purpose. It overlays text on the video feed to the screen as commanded by an RP2040 microcontroller. Once that was all working, [Abe] just had to provide a battery power supply and wrap everything up in a nice retro-styled case. Then, at the last minute, the separate camera and recorder modules were replaced by a TurboWing module that combined both into one.
The result is a nifty-looking camera that produces grainy, slurry, old-school digital video. If you love 640 x 480 as a resolution, you’ll dig this. It’s got strong 90s camcorder vibes, and that’s a very good thing.
We love a good custom camera around these parts, especially those that offer deliciously high resolution. If you’re building your own, be sure to let us know. Video after the break.
