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Do Expensive Filaments Make 3D Printed Wrenches Better?

2026-01-31 03:30:47

What filament is strongest? The real answer is “it depends”, but sometimes you have a simple question and you just want a simple answer. Like, which material makes the best 3D printed wrench? [My Tech Fun] printed a bunch of options to find out — including some expensive filaments — and got some interesting insights in the process.

His setup is simple: he printed a bunch of 13 mm open-end wrenches, and tested each one to failure by cranking on a clamped digital torque meter until the wrench failed by breaking, or skipping.

[My Tech Fun] tested a total of eighteen filaments, from regular basic PLA, PETG, ABS and ASA, and a variety of carbon fiber-infused filaments including PPA-CF. TPU is included for fun, and there’s also a wrench printed with continuous carbon fiber, which requires a special printer. More on that in a moment. First, let’s get to the results!

PETG wrench reinforced with continuous carbon fiber. The result is extremely stiff compared to without.

Unsurprisingly, TPU fared the worst at 0.8 nM which is roughly “unscrewing the cap of a water bottle” territory. Top performers included the wrench printed with continuous carbon fiber reinforcement (failing at 3.7 nM) and a couple printed in expensive PPA-CF (high-temperature nylon filament with carbon fiber) topped the list at 4.3 nM. Everything else landed somewhere in between, with plain PLA surprisingly outperforming some CF blends.

The continuous carbon fiber wrench was printed on a FibreSeeker printer, which reinforces a print with solid fibers embedded into the plastic instead of chopped particles, and such prints are noticeably more resistant to bending. Check out our earlier coverage for a closer look at what the FibreSeeker does.

This is a good time to mention that the wrench 3D model used is not at all optimized for best results with 3D printing. But that’s okay; this is really about the filaments, not the wrench.

The wrench model is just a way to test things in a familiar and highly visual, relatable way. You can see each one in action in the video below, and seeing [My Tech Fun] turn the wrenches gives a very good idea of just how much force is involved, with a relatable display of just how strong the different filaments are.

Hackaday Podcast Episode 355: Person Detectors, Walkie Talkies, Open Smartphones, and a WiFi Traffic Light

2026-01-31 01:00:56

Another chilly evening in Western Europe, as Elliot Williams is joined this week by Jenny List to chew the fat over the week’s hacks.

It’s been an auspicious week for anniversaries, with the hundredth since the first demonstration of a working television system in a room above a London coffee shop. John Logie Baird’s mechanically-scanned TV may have ultimately been a dead-end superseded by the all-electronic systems we all know, but the importance of television for the later half of the 20th century and further is beyond question.

The standout hacks of the week include a very clever use of the ESP32’s WiFi API to detect people moving through a WiFi field, a promising open-source smartphone, another ESP32 project in a comms system for cyclists, more cycling on tensegrity spokes, a clever way to smooth plaster casts, and a light sculpture reflecting Wi-Fi traffic. Then there are a slew of hacks including 3D printed PCBs and gem-cut dichroic prisms, before we move to the can’t-miss articles. There we’re looking at document preservation, and a wallow in internet history with a look at the Netscape brand.

As usual all the links you need can be found below, so listen, and enjoy!

Or download the podcast old-school, with a direct link to the MP3 file in question.

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Whipping Up A Quick Adapter To Hack The Xbox 360

2026-01-31 00:30:51

[Androxilogin] had a problem. An Xbox 360 Slim had shown up in the post, but failed to give much more than a beep when turned on. Disassembly revealed some missing components, but replacing them failed to breathe life into the beleaguered console. Deeper repair was needed, and that would require a special adapter which [Androxilogin] was able to whip up from scratch.

When it comes to the Corona models of the Xbox 360, it’s often necessary to use something called a “post-fix adapter” to do certain diagnostic and repair tasks. These adapters consist of a bracket which wraps around the CPU, and probes the solder ball for the POST_OUT signal which is otherwise difficult to access on the motherboard itself. Adapters are readily available online, and are usually manufactured as a PCB with a protruding contact to make a connection.

For [Androxilogin], though, time was short. Rather than wait for adapters to ship, it was quicker to whip up a custom piece to do the same job. This was achieved with a 3D print which was able to clamp around the CPU, while snugly holding a piece of tinned 30 AWG wire to poke the critical point beneath the chip. After a couple of attempts to get the sizing just right, [Androxilogin] was able to make the necessary connection which enabled installing Xell Loader on to the machine to bring it back to life.

If you’re eager to make your own post-fix adapter, files are available on Printables, with more details over on Reddit to boot. While the Xbox 360 is starting to suffer some awkward symptoms of age. we nevertheless still see a steady stream of hacks come in for this vintage machine. If you’re tackling your own retro console mods, be sure to notify the tipsline.

Building Natural Seawalls To Fight Off The Rising Tide

2026-01-30 23:00:33

These days, the conversation around climate change so often focuses on matters of soaring temperatures and extreme weather events. While they no longer dominate the discourse, rising sea levels will nonetheless still be a major issue to face as global average temperatures continue to rise.

This poses unique challenges in coastal areas. Municipalities must figure out how to defend their shorelines, or decide which areas they’re willing to lose. The City of Palo Alto is facing just this challenge, and is building a natural kind of seawall to keep the rising tides at bay.

Seawalls That Breathe

The traditional way to fight back against the sea is with seawalls. These typically consist of steep slopes constructed on the shoreline, which are designed to reflect wave energy back to the sea and stop it from eating away at the land. They are normally built using rocks, steel, or concrete walls to dissipate the energy of incoming waves. They are typically simple to design and construct, and prove relatively effective at staving off erosion. However, they can also be quite imposing and unsightly, and often do very little to support native fauna and flora.

The horizontal levee design (left) compared to a traditional rock-based seawall (right). The latter is simpler and quicker to construct, but is far less visually appealing and does little to support the local ecosystem. Credit: City of Palo Alto

The City of Palo Alto is taking an altogether different approach by building a horizontal levee to protect the shore of Harbor Marsh. It eschews the usual steeply sloped seawall concept entirely. Instead, the coast is to be given a gentle gradient constructed of earth, creating a so-called “ecotone slope”—a long, sloping habitat down to the water line. Where the tide meets the shore, native plantings will support a tidal marsh, transitioning to a freshwater marsh with different plants farther up the slope, with volunteers planting 35 species in all. It’s hoped that restoring these habitats in the area will provide support to species like the Ridgway’s rail and the salt marsh harvest mouse.

Wastewater is used to support the growth of native plant species, helping to create the transition between the freshwater marsh and the tidal marsh along the “ecotone slope.” Credit: City of Palo Alto

Furthermore, from the top of the horizontal levee, wastewater will be fed in to support the growth of native plants, which will work with the soil to filter out pollutants as it makes its way to the sea in a process referred to as “polishing treatment”.  It’s not intended to remove heavy pollutants from the water; this work is handled at existing municipal water treatment facilities. What the levee can handle is soaking up some of the nitrogen and phosphorous content to support plants on the slope. This reduces the amount of these nutrients that gets released out into the bay, which can cause fish die-offs, algal blooms, and other undesirable consequences.

Volunteers came together to plant native species on the horizontal levee. Construction is expected to be completed by summer this year. Credit: City of Palo Alto

Due to its limited size, the horizontal levee will only handle 100,000 gallons of wastewater per day, which isn’t much against the 20 million gallons that currently flows out into the bay.  Ultimately, that’s because the work at Harbor Marsh is a pilot project for the City of Palo Alto. Ideally, it will prove effective in both limiting coastal erosion as well as supporting native plants and animals. If it proves successful, it could become a strategy used elsewhere along the San Francisco coastline and beyond. The Bay Area as a whole needs to be protected against rising sea levels, as the name implies, so projects like this are a key focus as authorities plan for the future.

As it stands, large artificial seawalls probably aren’t going anywhere. It’s very straightforward to build massive concrete and steel structures to defend a piece of coastline. The engineering involved is well understood, and the construction process does not require particular finesse in the selection of plants or the maintenance of native habitats. However, in areas where it’s desirable to slow erosion in a greener fashion, horizontal levees could become popular. After all, it’s a lot nicer to stroll on a path alongside a burgeoning native marshland than it is to feel the sun bouncing off acres of harsh concrete. If the Harbor Marsh experiment works, expect to see similar projects take off in coastal areas around the world.

Comprehensive Power Management for the Raspberry Pi

2026-01-30 20:00:35

The Raspberry Pi has been a revolutionary computer in the maker space, providing a full Linux environment, GUI, and tons of GPIO and other interfacing protocols at a considerably low price. This wasn’t its original intended goal, though. Back in the early 2010s it was supposed to be an educational tool for students first, not necessarily a go-to for every electronics project imaginable. As such there are a few issues with the platform when being used this way, and [Vin] addresses his problems with its power management in his latest project.

[Vin]’s main issue is that, unlike a microcontroller, the Raspberry Pi doesn’t have a deep sleep function. That means that even when the operating system is shut down the computer is still drawing an appreciable amount of current, which will quickly drain some batteries. We’ve covered [Vin]’s farm and his use case for the Raspberry Pi in the past, but a quick summary is that these boards are being used in a very rugged environment where utility power isn’t as reliable as he would like.

In [Vin]’s post he not only outlines his design for the board but goes through his design process, starting by using discrete logic components and then trying out various microcontrollers until settling on an ATmega88. The microcontroller communicates with the Raspberry Pi over I2C where the Pi can request a power-down as well as a time for future power-on. A latching relay controlled by the microcontroller ensures the Pi doesn’t drain any battery while the ATmega can put itself into actual sleep in the meantime.

The build for this project goes into an impressive amount of detail, and not only are the designs and code available on the project’s GitHub page but [Vin] also wrote another blog post which uses this project to go over his design philosophy more broadly.

Companion MIDI Pedal Helps Roland Groovebox Along

2026-01-30 17:00:48

The Roland SP-404 Mk2 is a popular groovebox that can deliver a great beat if you know how to use it. If you’re seeking greater control than is available out of the box, though, you might like to try a custom pedal built by [Romain Dereu].

The concept is simple enough—[Romain] whipped up a bespoke MIDI device to specifically control various features of the SP-404. It’s based on an Arduino Nano, though it could also be built with an Arduino Uno if so desired. The microcontroller sends the requisite MIDI messages out via its serial UART. The microcontroller is built into a pedal-style enclosure with a big toggle switch and a foot switch. This enables the triggering of various pads on the SP-404, with modes selected via the toggle.

It’s a simple build that opens up new possibilities when playing with the SP-404. If you’ve ever wanted a custom device to spit out some specific MIDI commands to control the synths or drum machines in your performance rig, this project is a great example of how easy this is to achieve. Meanwhile, if you’re whipping your own custom MIDI gear at home, we always love to see it land on our tipsline!